Step-by-Step Bending in .NET

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Step-by-Step Bending
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You ve gathered all the needed parts and you ve opened things up. You ve studied the diagram. Now, step by step, you ll complete the transformation. Here s how.
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Choosing a Cool Control Layout
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Because body design is the same as that of the membrane keypad Speak & Spell just covered (see Project 2, 15), you can mount components the same way if you like. If you want your Incantors to look or operate differently, now s the time to consider various control arrays.
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As before, grouping the two looping switches together makes sense, as does grouping the three bending switches together (refer to Figure 16-1).
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Case Considerations
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Check out the comments given previously for the membrane keypad Speak & Spell (Project 2).
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Marking the Board
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Grab that tiny-tipped Sharpie marker and mark the soldering points, as shown in the bending diagram (refer to Figure 16-2).
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Drilling Holes
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Same as before. All holes start with your pilot bit of 1/8" or so in diameter. Most critical here is the spacing of the three bending switches. If you ll be placing them as in the main layout illustration (refer to Figure 16-1) you must be careful to keep the switches from hitting the speaker or each other. Mounting these three switches along the edge of the housing is, again, another possibility (on the speaker side of the instrument), just as I described with the pushbutton Speak & Spell covered in Project 1 ( 14). Bring all holes up to size with your hand bore and finish with the de-burrer.
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Once again, all the same considerations apply as with the original Speak & Spell covered previously, in Project 1.
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Control Mounting
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As before, mount all components prior to soldering. All controls should be easy to mount if located as shown in the main layout illustration (refer to Figure 16-1).
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Using your bus wire, connect the middle lugs of the three bending switches (refer to Figure 16-2). Be sure that the wire touches only the soldering lugs intended and nothing else. Using your insulated wire-wrap wire, finish this three-switch matrix by soldering the indicated switch lugs to the circuit points shown. You ll be soldering four wires here: one to the three lugs you just connected, and one to each of the three switch s lower lugs. Next, wire the two switches of the looping matrix, exactly as shown. Wire the pitch dial as shown. Wire the body-contact as shown. Wire the reset switch by snipping one of the wires coming from the battery compartment and soldering your normally closed push-button switch in the middle (see Appendix A for reset button wiring).
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16 Project 3: Speak & Read Incantor
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You might look for envelope LED bends as well. Several usually exist. Know, however, that some LED bends will keep the circuit from operating correctly depending on the version of the Speak & Read you re working on and where you wired the bend. If the circuit seems to stall or not start during the testing section that follows, remove the LED from the circuit and begin the test routine again. If the LED burns too brightly, add a 100 ohm resistor (brown-black-brown color code) to its anode (the usually longer lead and always the one terminating inside the LED as the smaller metal mass). Always experiment with various resistors when adjusting LED brightness.
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So far, so good. Let s put this thing through its paces. 1. Turn the pitch dial all the way up and turn all your added toggle switches off. 2. Install fresh batteries. 3. Holding the batteries in, press the Speak s ON button. If all has gone well, you should hear the usual start-up sequence. If not: a. Be sure that you ve used the right switches in the right places (your N.O. and N.C. pushbuttons). b.Be sure that you ve wired things correctly (the correct lugs on pot and toggle switches are connected as in the illustration). c. Be sure that the batteries are in correctly (two one way and two the other) and are making good contact.